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Split Roller Chain Sprockets

Split Roller Chain Sprockets

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Split Sprockets Description

Split Roller Chain Sprockets

Split sprockets come into their own when the engineering time taken to remove sprockets involves the dismantling of large parts of the drive or when multiple sprockets are fitted on the same shaft. When it comes to conveyor chain sprockets which are often large and heavy this may require the use of a crane to get the sprocket into place. All these issues can lead to increased downtime.

Why Use Split Roller Chain Sprockets?

Split Roller Chain Sprockets

Split sprockets are ideal, especially in areas where workspace is limited. They are simple and easy to assemble in hard-to-reach areas. Our range of split sprockets for conveyors and woodworking chains allows the sprockets to be assembled without the need to disassemble the shaft assembly.

Large sprockets such as conveyor chain sprockets weigh hundreds of kilograms and are difficult to handle and install. A crane is usually required to lift the sprocket into place for installation. This is where the split sprockets and bolts on the segmented teeth come into play. Our customers no longer need a crane to install the sprockets as split sprockets can now be manually installed for installation.

 

Split Roller Chain Sprocket Types

There are two types of split roller sprockets, B-hub and C-hub. B-hub sprockets have a hub on one side and are the most common split sprocket configuration. C-hub sprockets are available in two sizes of hubs, these are more common in larger diameter and extreme load applications.

Split Roller Chain Sprockets

(The one on the left is the B-hub and the one on the right is the C-hub)

Many manufacturers produce this type of product by splitting an existing sprocket and then joining the two sections together again. For the engineer, this often results in a poorly assembled component leading to uneven loading in operation and increased wear to the sprocket teeth, bore and keyways. As a result, many maintenance managers are reluctant to fit them.

Split sprockets are quickly becoming more and more popular due to their ease of installation and removal. The majority of our split roller chain sprockets are manufactured in the USA out of our main office and machine facility in central Florida. Some of the benefits that USA Roller Chain and Sprockets offer are our snap-reaction machining lead-time, and quality workmanship. Plus, all of our roller chain sprockets feature hardened teeth under 30 tooth count, black oxide coating, and high-quality steel metallurgy for extended performance and durability. Additionally, our split sprockets are machined to have smooth hub edges and no projecting bolts or ears that can be dangerous in operation. We also make split 81X sprockets, welded steel chain sprockets, wastewater sprockets, and many more Engineer Class Sprocket types.

In addition to split sprockets, we have other products

Split Roller Chain Sprockets

Material
Alloy Steel, Carbon Steel, Stainless Steel, Aluminum, Copper, Brass
Manufacturing method
Forged and then machined, hobbed, if need can also weld
Heat treatment
Hardening and Tempering, High-Frequency Quenching, Carburizing Quenching
Surface treatment
Oxide Black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted, and so on
Model
ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240
DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A
DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B
Process
Forging, Hobbing, Precision machining
Teeth
9T-100T
Type
Type A sprockets: Plate (without Hub)
Type B sprockets: One side with hub
Type C sprockets: Double side with hub
Finished bore sprockets: With the inner hole, keyway, and screw

Split Roller Chain Sprockets

How to order custom sprockets?

Customization process

1. Provide documentation: CAD, DWG, DXF, PDF,3D model, STEP, IGS, PRT2.Quote: We will give you the best price within 24 hours
2. Place an order: Confirm the cooperation details and sign the contract, and provide the labeling service
3. Processing and customization: Short delivery time

Real shot of sprocket production workshop

Split Roller Chain Sprockets

Production sprocket video

Product Quick Detail:

  • Standard and non-standard available
  • With high quality and competitive price
  • Prompt delivery
  • Packing as per customer’s demand.

We promise will offer the best price by the high quality in china! We also accept special order about the products. If you are interested in our products. Please do not hesitate to let us know.We are pleased to give you the detailed information.We promise that our products would be safety and were in high quality and reasonable price. If you are interested in our products, please contact us asap.We are sincerely looking for your cooperation.

Most of our products are exported to Europe or Americas, both standard and nonstandard products available. We can produce as per your drawing or sample. Material can be standard or as per your special request. If you choose us, you choose reliable.

pruduct quality report

Materials Available

1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request
product materials available

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
product finishing

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port
product packages