Worm Reducer-Replacement of Fenner FU Type Worm Gearbox FU400

Thank you for your interest in our worm reducer product. In this product introduction, we will provide a detailed overview of the key features, applications, and advantages of our worm reducer, which is a replacement for the Fenner FU Type Worm Gearbox FU400. Please note that our products are replacement parts and not original equipment manufacturer (OEM) parts. If you require original equipment, please contact the OEM supplier for purchasing.

Product Overview

The Worm Reducer FU400 is a high-quality replacement gearbox manufactured by our company. It features the following specifications:

  • Body made of FG-260 grade C.I., providing durability and strength.
  • Designed with efficient heat dissipation fins and an appropriate fan to ensure optimal heat dissipation.
  • Designed according to BS 721:1963 standards with a precision rating of A.
  • Interchangeable with standard worm gearboxes.
  • Precision-ground and hardened worm shaft for improved performance.
  • Made of high-quality phosphor bronze, the worm wheel offers excellent strength and rigidity.
  • Both the worm shaft and worm wheel are supported by high-quality tapered roller/angular contact bearings to withstand axial thrust and radial loads.
  • With a temperature limit of 90 degrees Celsius and full load conditions, the minimum gear life of all gearboxes is guaranteed to be 20,000 hours.
  • No maintenance required, just check the oil level every two weeks.
  • Transmission ratios available from 5:1 to 70:1 for all worm gearboxes.

Worm Reducer Image

Structure of the Worm Reducer

The worm reducer consists of the following components:

  1. Worm Shaft
  2. Worm Wheel
  3. Gearbox Housing
  4. Heat Dissipation Fins
  5. Fan
  6. Tapered Roller/Angular Contact Bearings

Worm Reducer Structure

Selecting the Right Worm Gearbox

Choosing the appropriate worm gearbox is crucial for optimal performance. The selection process involves comparing the actual transmission load with the catalog rated values. However, the actual load conditions may vary or fluctuate depending on the application type. To handle the same problem, it is necessary to consider the use factor to achieve equivalent load or design power. Therefore, the equivalent load = actual load x service factor mechanical rated value, and the capacity is measured in terms of life and/or strength, assuming continuous operation for 10 hours under uniform load conditions per day. If the equipment operates more than 10 hours per day, the mechanical service factor should be selected based on the type of prime mover, daily operating hours, application type, and load characteristics of the equipment connected to ensure the appropriate gear life. The catalog rated value of the selected equipment should be at least equal to or greater than half of the maximum overload achieved during its operation. By comparing the actual transmission load with the catalog rated values, the service life of the gearbox can be determined.

Worm Gearbox Selection

Common Issues and Solutions

ProblemCauseSolution
Overheating of the gearboxInsufficient lubrication or excessive loadEnsure proper lubrication and reduce the load
Noise from the gearboxMisalignment or worn-out componentsAlign the gearbox properly and replace worn-out components
VibrationImbalanced components or loose mountingBalance the components and tighten the mounting
Oil leakageDamaged seals or gasketsReplace the damaged seals or gaskets
Gearbox not workingElectrical or mechanical failureCheck the electrical connections and mechanical components

Fenner Worm Gearbox Replacement

Our company specializes in providing high-quality replacement worm gearboxes for Fenner brand products. We offer the following advantages:

  • Superior quality worm gearboxes with competitive prices
  • Replacement parts that meet or exceed the original equipment specifications
  • Customization options available based on customer requirements
  • Image of Fenner Worm Gearbox Replacement:

Fenner Worm Gearbox Replacement

Our commitment to providing the best products and services is evident in our production capabilities, esteemed clientele in Europe and America, and competitive pricing. We are a comprehensive transmission equipment manufacturer with over 15 years of experience in the industry. Our gearboxes are widely used in various industries, including equipment, food, car washing, packaging, transmission, automation, and solar energy. We encourage you to explore our products and contact us for any inquiries or purchases.

Ever-power Worm Gearbox Factory

Motors for Worm Gear Reducers

Electric motors play a vital role in the operation of worm gear reducers. The combination of a worm reducer and an electric motor offers efficient and reliable power transmission. At our company, we also provide a wide range of electric motors for sale, complementing our worm gearbox products.

Electric Motors

The Relationship between Worm Gear Reducers and Motors

Worm gear reducers and electric motors work together to deliver power and control speed in various applications. The selection of an appropriate motor is essential to ensure compatibility with the worm gear reducer and achieve optimal performance. Our company offers a comprehensive solution by providing high-quality worm gear reducers and a variety of electric motors to meet different application requirements.

About Ever-power and Contact

Additional information

Edited by

Zqq

Product Quick Detail:

  • Standard and non-standard available
  • With high quality and competitive price
  • Prompt delivery
  • Packing as per customer’s demand.

We promise will offer the best price by the high quality in china! We also accept special order about the products. If you are interested in our products. Please do not hesitate to let us know.We are pleased to give you the detailed information.We promise that our products would be safety and were in high quality and reasonable price. If you are interested in our products, please contact us asap.We are sincerely looking for your cooperation.

Most of our products are exported to Europe or Americas, both standard and nonstandard products available. We can produce as per your drawing or sample. Material can be standard or as per your special request. If you choose us, you choose reliable.

pruduct quality report

Materials Available

1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request
product materials available

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
product finishing

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port
product packages

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