TFK090 Series High Precision Planetary Gearbox Helical Gear Reducer

Overview

The TFK090 Series High Precision Planetary Gearbox Helical Gear Reducer, also known as servo motor planetary gearbox and low backlash planetary gearbox, is a type of gearbox used for accurate motion control and torque amplification. The TFK090 Series offers high precision, low backlash, and a compact design suitable for various applications in industrial automation, medical equipment, aerospace, and robotics.

TFK090 Series High Precision Planetary Gearbox

High Precision Planetary Gearbox Basic Structure

The high precision planetary gearbox consists of several main components:

  • Sun Gear: Located at the center of the gearbox and usually connected to the input shaft or fixed to the housing.
  • Planet Gears: Revolve around the sun gear and rotate on their own axes. They mesh with the sun gear and the ring gear/annulus.
  • Planet Carrier: Supports the planet gears and allows them to rotate relative to the sun gear. It can act as an output element or connect with another shaft to transmit or receive torque.
  • Ring Gear/Annulus: A large-diameter ring gear fixed inside the housing and meshes with the planet gears.
  • Bearings and Shaft System: Supports the input and output shafts and planet carrier to ensure smooth rotation and stable operation.
  • Housing: Encloses all internal components and provides a stable support environment for the gears. It also protects the internal components from external impurities and may contain cooling or lubrication systems.
  • Shafts and Keys: Connect the input and output shafts to the sun gear or planet carrier for precise torque transmission and axial positioning.
  • Seals: Prevent lubricant leakage and contamination to ensure internal cleanliness and good lubrication conditions.

High Precision Planetary Gearbox

High Precision Planetary Gearbox Working Principle

The high precision planetary gearbox works by:

  • Torque Transmission and Amplification: When power is transmitted to the sun gear, it rotates and drives the planet gears to revolve and rotate on their own axes. Due to the even distribution of load with multiple planet gears, the entire system can significantly increase the output torque to achieve torque amplification.
  • Speed and Gear Ratio Control: By adjusting the number of teeth of the sun gear, planet gears, and ring gear/annulus, the speed relationship and gear ratio between the input and output can be precisely controlled.
  • Low Backlash Feature: The high precision planetary gearbox is designed to reduce or eliminate the backlash between gears, which is achieved through precision processing, preloading technology, and component selection, ensuring high motion accuracy and smoothness under any load.
  • Dynamic Response and Stability: Due to the even load distribution and multiple contact points, the planetary gearbox can provide excellent dynamic performance, including fast response, stable operation, and durability under heavy loads.

High Precision Planetary Gearbox Applications

High Precision Planetary Gearbox Design and Selection Considerations

Design and Selection FactorsDescription
RatioThe gear ratio affects the output speed and torque of the gearbox. It should be selected based on the specific application requirements.
Input Power and SpeedThe input power and speed must be within the rated limits of the gearbox to ensure safe and reliable operation.
BacklashThe backlash between gears affects the motion accuracy and smoothness of the gearbox. It should be minimized or eliminated as much as possible for high-precision applications.
EfficiencyThe gearbox efficiency affects the power loss and thermal performance of the system. It should be selected based on the specific application requirements.
Mounting OrientationThe gearbox can be mounted in various orientations, including horizontal, vertical, and angled positions. The mounting orientation affects the lubrication and cooling of the gearbox, and it should be selected based on the specific application requirements.
Environmental ConditionsThe environmental conditions, such as temperature, humidity, vibration, and dust, affect the performance and lifespan of the gearbox. It should be selected based on the specific application requirements.

High Precision Planetary Gearbox Applications

The high precision planetary gearbox has various applications in:

  • Industrial automation equipment, such as robotics, machine tools, and conveyors, for precise speed control and position positioning.
  • Medical equipment, such as CT scanners, MRI machines, and surgical robots, for accurate motion control and torque amplification.
  • Aerospace and defense systems, such as aircraft landing gear, flight control actuators, and satellite attitude control devices, for high reliability and precision.
  • Precision instruments, such as scientific experimental equipment, precision measuring instruments, and optical tracking systems, for high motion accuracy and stability.
  • Electric vehicles and power steering systems for high-performance transmission and torque amplification.
  • Logistics automation equipment, such as automated storage systems, lifts, and AGVs, for precise motion control and torque transmission.

High Precision Planetary Gearbox Applications

About Us

We are a professional manufacturer of transmission equipment located in Hangzhou, Zhejiang. Our company strictly operates according to the international quality management system standard ISO 9001:2008, and our products have passed the mandatory CCC certification in China and the CE certification in the European Union. Our products are produced according to international standards and have reached the advanced level of similar products internationally.

Our Advantages

  • Advanced production technology and equipment for high-quality products.
  • Strict quality control system to ensure product performance and reliability.
  • Experienced R&D team for customized solutions and technical support.
  • Efficient logistics and distribution network for timely delivery.
  • Competitive pricing and flexible payment terms for customer satisfaction.
  • Professional after-sales service and technical support for customer convenience.

Author: Miya

Product Quick Detail:

  • Standard and non-standard available
  • With high quality and competitive price
  • Prompt delivery
  • Packing as per customer’s demand.

We promise will offer the best price by the high quality in china! We also accept special order about the products. If you are interested in our products. Please do not hesitate to let us know.We are pleased to give you the detailed information.We promise that our products would be safety and were in high quality and reasonable price. If you are interested in our products, please contact us asap.We are sincerely looking for your cooperation.

Most of our products are exported to Europe or Americas, both standard and nonstandard products available. We can produce as per your drawing or sample. Material can be standard or as per your special request. If you choose us, you choose reliable.

pruduct quality report

Materials Available

1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request
product materials available

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
product finishing

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port
product packages

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