Worm Gear Reducer-Replacement of Mitsubishi Heavy Worm Gear Unit SHVW Series Base Mounting Single Stage Reducer SHVW160L(R)-20

Product Introduction: Worm Reducer SHVW160L(R)-20

The SHVW series worm gear reducer is a reliable and efficient gear reducer designed for various industrial applications. It is highly efficient, structurally durable, and easy to maintain, making it ideal for optimizing mechanical systems in various environments. Our company guarantees the long-term performance and reliability of our gear reducers. They are commonly used in material handling systems, industrial machinery, automation systems, robots, pumps, and fans that require medium reduction and high torque.

Worm Gear Reducer

Application Areas

Our SHVW160L(R)-20 model worm gear reducer is suitable for a wide range of fields including:

  • Material handling systems
  • Industrial machinery
  • Automation systems
  • Robots
  • Pumps and fans that require medium reduction and high torque

Worm Drive Motor

Mitsubishi Worm Gear Reducer Replacement

Our company, Ever-power, provides Mitsubishi brand replacement worm reducers that are of high quality and come at a competitive price. Please note that our products are replacement parts and not original factory parts. We only provide replacement parts for original factory parts. If you require original factory parts, please contact the original supplier for purchasing. Our SHVW series worm gear reducers are of high quality and are designed to provide optimal performance and reliability for various industrial applications. Here are some of the advantages of our Mitsubishi worm gear reducer replacement:

  1. Highly efficient: The efficiency of the gearbox is high, which can optimize power transmission, reduce energy consumption and operating costs. This high efficiency ensures that the gear reducer operates effectively in various applications.
  2. Durable structure: The gearbox is made of high-strength cast iron and can withstand harsh industrial environments. Its rugged design provides long-term reliability and wear resistance, ensuring longer service life.
  3. Multi-functional application range: The SHVW series gearbox is designed for a wide range of applications, including material handling systems, industrial machinery, and automation systems. Its versatility makes it a valuable addition to various equipment and machinery.
  4. Compact and space-saving design: Despite its powerful performance, the SHVW series worm gear reducer has a compact design that can be placed in narrow spaces. This makes it an ideal choice for applications with limited space but still require high performance.
  5. Easy maintenance: The gearbox is designed for minimum maintenance, uses synthetic oil lubrication, reduces oil change frequency, and reduces overall maintenance requirements. This function ensures ease of use and reduces maintenance costs.

Here are more advantages:

  • Reliable reduction: The reduction ratio of the gearbox can provide precise and reliable reduction, which is critical for applications that require precise control and smooth operation.
  • Enhanced operational safety: The gearbox has an IP55 protection rating that can prevent dust and water jets, thereby improving safety and operational reliability in various industrial environments.
  • High torque output: The high output torque of the gearbox can provide powerful power, making it suitable for demanding applications that require a large amount of torque.
  • Stable performance: The reducer maintains stable performance within a working temperature range of -10 to 60 degrees Celsius, ensuring reliable operation under different environmental conditions.

Worm Reducer

Problems and Solutions Table

ProblemCauseSolution
Overheating of gearboxExcessive load or high ambient temperatureReduce the load or install a cooling device
Abnormal noise during operationLoose gears, bearing damage, or insufficient lubricationTighten the gears, replace the bearings, and add appropriate lubricant
Oil leak from the gearboxSeal damage or loose boltsReplace the seal or tighten the bolts
Reduced output torqueWorn gears or bearingsReplace the worn gears or bearings
Abnormal vibration during operationInstallation deviation or unbalanced loadAdjust the installation position or balance the load
Electric motor failureOverloading or insufficient voltageReduce the load or increase the voltage
Frequent gearbox failuresPoor maintenance or use of inferior lubricantsRegular maintenance, use of appropriate lubricants, and replacement of worn parts
Non-uniform load distributionInappropriate use or installationReinstall or adjust the installation position or use the appropriate gearbox for the application

Replaceable Parts and Maintenance

The commonly worn and replaceable parts in the gear reducer are bearings, seals, and gears. The replacement steps are relatively simple. Here is a picture of the replacement of the Mitsubishi worm gear reducer:

Replacement of Mitsubishi Worm Gear Reducer

Motors for Worm Gear Reducers

The electric motor and worm gear reducer are closely related and essential components of the transmission system. The electric motor provides power to the gearbox, which then reduces the output speed and increases the output torque. The motor and gearbox must match each other to achieve optimal performance. Our company also provides various types of electric motors for sale to meet different customer needs.

Electric Motors

About Ever-power

We are a comprehensive transmission equipment manufacturer that integrates research and development, manufacturing, and sales of speed reducers. We have more than 15 years of experience in the design, production, manufacture, and sales of gearboxes, serving customers in Europe, America, Africa, Asia, etc., and have won the praise of the market. Our consistent mission and vision over the years, our company has introduced advanced production equipment and testing equipment at home and abroad, employing industry professionals and technicians to carry out innovative research and development and manufacturing, the use of standardized production management methods to strictly control every aspect of the production of reducers, over the years has been to provide customers with high-quality, high-energy-efficiency, high-stability production. Our gearboxes are widely used in equipment Industry, food industry, car washing industry, packaging industry, transmission industry, automation industry, solar energy industry and so on. We welcome customers to explore our products and contact us for purchase. Here is a picture of our worm gearbox factory:

Worm Gearbox Factory

Q&A

Q: Can the SHVW series worm gear reducer be used in harsh environments?

A: Yes, the SHVW series worm gear reducer is made of high-strength cast iron and can withstand harsh industrial environments.

Q: What is the reduction ratio of the SHVW series worm gear reducer?

A: The reduction ratio of the SHVW series worm gear reducer can provide precise and reliable reduction, which is critical for applications that require precise control and smooth operation.

Q: What are the commonly worn and replaceable parts in the gear reducer?

A: The commonly worn and replaceable parts in the gear reducer are bearings, seals, and gears. Regular maintenance and replacement of worn parts are necessary to ensure the long-term performance and reliability of the gear reducer.

Additional information

Edited by

Zqq

Product Quick Detail:

  • Standard and non-standard available
  • With high quality and competitive price
  • Prompt delivery
  • Packing as per customer’s demand.

We promise will offer the best price by the high quality in china! We also accept special order about the products. If you are interested in our products. Please do not hesitate to let us know.We are pleased to give you the detailed information.We promise that our products would be safety and were in high quality and reasonable price. If you are interested in our products, please contact us asap.We are sincerely looking for your cooperation.

Most of our products are exported to Europe or Americas, both standard and nonstandard products available. We can produce as per your drawing or sample. Material can be standard or as per your special request. If you choose us, you choose reliable.

pruduct quality report

Materials Available

1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request
product materials available

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
product finishing

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port
product packages

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