Beverage Packing Machinery Helical Gear

  • involute
  • 20CrNiMoA
  • 15°
  • AGMA class 8
Category:

Product Description

Gear Basic Data
Gear Tooth Shapeinvolute
Gear Material20CrNiMoA
Gear Processforging, carburizing, line cutting, tooth grinding
Pressure Angle15°
Quality levelAGMA Class 8
Gear TypeMn=3.35, Z=9, a=15°, β=45°, left-handed

Capabilities of Gear/Spline

Internal Gears and Internal Splines
MILLINGSHAPINGTOOTH GRINDING
Maximum O.D.2500 mm2500 mm2500 mm
Minimum I.D.650 mm50 mm100 mm
Maximum Face Width500 mm500 mm500 mm
Maximum Diametral PitchD.P. 1D.P. 1DP 0.5
Maximum Module26 mm26 mm45 mm
AGMA Level/ DIN LevelDIN Class 8DIN Class 8DIN Class 4
Tooth Surface FinishingRa 3.2Ra 3.2Ra 0.6
Maximum Helix Angle±22.5°±22.5°±45°
External Gears and External Splines
HOBBINGMILLINGTOOTH GRINDING
Maximum O.D.1250 mm2500 mm2500 mm
Minimum O.D.20 mm200 mm20 mm
Maximum Face Width500 mm500 mm1480 mm
Maximum Diametral PitchD.P. 1D.P. 1DP 0.5
Maximum Module26 mm26 mm45 mm
AGMA Level/ DIN LevelDIN Class 8DIN Class 8DIN Class 4
Tooth Surface FinishingRa 3.2Ra 3.2Ra 0.6
Maximum Helix Angle±45°±45°±45°

 

The helical gear is one of the main parts of the mechanical transmission system. Its tooth surface accuracy and meshing quality are the keys to ensuring the comprehensive performance of mechanical products, such as efficiency, noise, transmission accuracy, and service life. The helical gear tooth surface structure is complex, and its processing accuracy and meshing quality control have always been complex problems in gear manufacturing technology. Due to the geometric characteristics, meshing process, and gear cutting machine structure of the helical gear, the adjustment of the gating is the most complicated. At the same time, the processing tools, the parameter setting of the processing tool, loading deformation, and assembly errors will cause its meshing, bearing, and vibration. The change in performance makes the quality control of helical gears rugged in design and manufacture. And its particular purpose and excellent meshing performance have strict requirements on the geometric accuracy and meshing quality of the tooth surface. Therefore, improving the machining accuracy and weaving quality of the tooth surface of the helical gear has been the object of extensive attention and research by experts and scholars in various countries. It has become the equipment manufacturing industry's critical technology and ultimate goal.

Products Show

Our Service

Before Sales

1. Customer provides detailed drawings.
2. Evaluate the drawing, communicate the technical and quality questions, and then make quotations.
3. face-to-face communication the not settled questions.
4. Make-up PPAP files.
1. The customer does not provide a detailed drawing and asks for design cooperation for the gear part.
2. Evaluate the drawing, simulate the optimized design, detailed makeup drawing, and then make a quotation.
3. Makeup PPAP files.

In Process

1. Communicate detailed technical questions found during process makeup.
2. Make traceability marking.
3. Make and improve complete production flow and transportation packing plan.

After-Sales

1. Follow the product application condition.
2. For quality complaints, give feedback within 24 hours and submit an 8D report within 48 hours. If necessary, professional staff would be in the field on the customer side, communicating and solving the problem.
3. Continuously improve machining processes, enhance product quality, and shorten lead time.
4. Visit customers abroad every year, to get better cooperation in technical, quality and commercial aspects.

FAQ

Q: What should I do if I cannot identify the gear?

A: Please send us your damaged gear! We specialize in reverse engineering.

Q: Do you have a minimum order quantity?

A: Our minimum requirements depend on the parts ordered. Send us your drawings, pictures, sample gears, or specifications, and we will let you know the minimum requirements for the position.

Q: If there is no stock, how can HZPT Machinery provide such fast delivery?

A: Our unique manufacturing process, coupled with a large stock of tools, raw materials, and semi-finished products, allows us to complete orders in the shortest possible time.

Q: How to get the lowest price?

A: Increase the quantity. The more parts you order, the lower the price you get.

Q: Can I use other materials besides steel to manufacture rack and pinion?

A: The price of racks is not fixed. Generally, we need to quote according to the customer's required parameters such as material, tooth type, module, length, accuracy, style, spiral angle, and unique customization!

Q: How to get the lowest price?

A: Increase the quantity. The more parts you order, the lower the price you get.

Q: Is there a rack and pinion on your website in stock?

A: Everything we do is made to order. All parts on our website are pre-designed and will be manufactured when ordering, so you can request different sizes of end face widths, eyelets, wheels, etc.

Q: Can HZPT Machinery manufacture Gears that are not on this site?

A: Of course! We can provide custom gears with excellent delivery options as standard gears.

Q: Can HZPT Machinery manufacture metric gears?

A: Of course! We have the tools to manufacture any metric size.

Product Quick Detail:

  • Standard and non-standard available
  • With high quality and competitive price
  • Prompt delivery
  • Packing as per customer’s demand.

We promise will offer the best price by the high quality in china! We also accept special order about the products. If you are interested in our products. Please do not hesitate to let us know.We are pleased to give you the detailed information.We promise that our products would be safety and were in high quality and reasonable price. If you are interested in our products, please contact us asap.We are sincerely looking for your cooperation.

Most of our products are exported to Europe or Americas, both standard and nonstandard products available. We can produce as per your drawing or sample. Material can be standard or as per your special request. If you choose us, you choose reliable.

pruduct quality report

Materials Available

1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request
product materials available

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
product finishing

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port
product packages

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