TNR090 시리즈 고정밀 유성 기어박스 헬리컬 기어 감속기

TNR090 Series High Precision Planetary Gearbox Helical Gear Reducer Overview

The TNR090 Series High Precision Planetary Gearbox Helical Gear Reducer, also known as servo motor planetary gearbox and low backlash planetary gearbox, is a type of gearbox commonly used in industrial automation equipment for precise speed control and position positioning. It is known for its high precision, low backlash, and efficient transmission.

고정밀 유성기어박스의 기본구성

The high precision planetary gearbox consists of several components, including:

  1. 썬 기어: Located at the center of the planetary gearbox, the sun gear is usually connected to the input shaft or fixed to the housing as a stationary component.
  2. 플래닛 기어: The planet gears rotate around the sun gear and are supported and maintained in their relative positions by the planet carrier. Each planet gear engages with the sun gear and the ring gear/annulus, sharing and distributing the load when power is input.
  3. 행성 캐리어: The planet carrier is a structure with multiple planet gear shaft holes that supports the planet gears and allows them to rotate relative to the sun gear. The planet carrier can be used as an output component or connected to another shaft to transmit or receive torque.
  4. 링 기어/환형: The ring gear/annulus is a large-diameter ring gear fixed inside the housing, with teeth on both its inner and outer surfaces that engage with the planet gears. In some applications, the ring gear/annulus can also serve as an input or output end.
  5. 베어링 및 샤프트 시스템: The bearings in the high precision planetary gearbox support the input shaft, output shaft, and planet carrier, ensuring stable rotation and smooth operation between components.
  6. 주택: The housing is a sturdy structure that encloses all internal components, providing a stable support environment for the gears and protecting them from external impurities. It may also include cooling or lubrication systems.
  7. 샤프트 및 키: The input and output shafts are connected to the sun gear or planet carrier through keys to transmit power, ensuring accurate torque transmission and axial positioning.
  8. 물개: Seals prevent lubricating oil from leaking out and prevent contaminants from entering the gearbox, ensuring internal cleanliness and good lubrication status.

고정밀 유성 기어박스의 작동 원리

The high precision planetary gearbox works based on the following principles:

  1. Torque transfer and amplification: When power is transmitted from the input shaft to the sun gear, the sun gear starts to rotate. As the planet gears engage with the sun gear and the ring gear/annulus, they begin to revolve and rotate. Due to the combined action of multiple sets of planet gears, the load of the entire system is evenly distributed, which can significantly increase the output torque and achieve torque amplification.
  2. Speed and gear ratio control: By adjusting the gear ratio between the sun gear, planet gears, and ring gear/annulus, the speed relationship and gear ratio between the input and output can be precisely controlled. For example, if there are more planet gears or the number of teeth on the sun gear and ring gear/annulus is large, the gear ratio increases, the output speed decreases, and the torque correspondingly increases.
  3. 낮은 백래시 특성: The high precision planetary gearbox pays special attention to reducing or eliminating the backlash between gears, also known as "zero/low backlash." This is usually achieved through precision machining, preload technology, and component selection, ensuring high motion accuracy and smoothness under any load.
  4. 동적 반응 및 안정성: Due to the uniform load distribution and multiple contact points, the high precision planetary gearbox can provide good dynamic performance, including fast response, stable operation, and durability under heavy loads.

고정밀 유성 기어박스의 설계 및 선택 고려 사항

The design and selection of high precision planetary gearbox should consider the following factors:

요인설명
부하특성Load torque, load speed, and load direction
환경 조건Operating temperature, humidity, and dust level
설치공간 및 구조Dimensions, shaft positions, and structural requirements
성능 요구사항Precision, noise level, and transmission efficiency
Operation modeContinuous or intermittent operation, forward or reverse rotation
Service life and maintenanceExpected service life, maintenance frequency, and ease of maintenance

Application Fields of High Precision Planetary Gearbox

고정밀 행성 기어박스는 다음을 포함한 광범위한 응용 분야에 사용됩니다.

  1. Servo motor system: used in industrial automation equipment for precise speed control and position positioning, such as robot joint drive, precision machine tool feed mechanism, semiconductor manufacturing equipment, etc.
  2. Medical equipment: used in high-end medical equipment such as CT scanners, MRI machines, surgical robots, etc., to achieve accurate motion control and torque amplification.
  3. Aerospace: used in aircraft landing gear retraction systems, flight control system actuators, satellite attitude adjustment devices, etc., requiring high reliability and precision.
  4. Precision instruments: used in scientific experimental equipment, precision measuring instruments, optical tracking systems, etc., requiring extremely high transmission accuracy.
  5. Automotive manufacturing: used in power steering systems of new energy vehicles, electric drive units of electric vehicles, transmission systems of high-performance racing cars, etc.
  6. Robot technology: used in joint drive parts of industrial robots, service robots, and special operation robots.
  7. Logistics automation: used in automated storage systems, such as lifters, conveyor drives, AGVs, etc.

우리 회사 소개

We are a professional manufacturer of power transmission equipment, located in Hangzhou, Zhejiang. We strictly operate according to the international quality management system standard ISO9001:2003, and our products have passed the mandatory CCC certification in China and the CE certification of the European Union. Our products are produced in accordance with international IC standards and have reached the advanced level of similar products internationally.

우리의 장점

  • Advanced production technology and equipment
  • 엄격한 품질 관리 시스템
  • Professional R&D team
  • Rich industry experience
  • 우수한 애프터 서비스
  • Competitive product prices

저자: 저자: Miya

제품 빠른 세부 정보:

  • 표준 및 비표준 사용 가능
  • 높은 품질과 경쟁력 있는 가격으로
  • 신속한 배송
  • 고객의 요구에 따라 포장합니다.

우리는 중국에서 높은 품질로 최고의 가격을 제공 할 것을 약속드립니다! 우리는 또한 제품에 대한 특별 주문을받습니다. 우리 제품에 관심이 있으시면. 우리는 당신에게 자세한 정보를 제공하게 된 것을 기쁘게 생각하며, 우리의 제품은 안전 할 것이며 고품질과 합리적인 가격으로 제공 될 것을 약속드립니다. 우리 제품에 관심이 있으시면 빨리 연락 주시기 바랍니다. 우리는 진심으로 당신의 협력을 찾고 있습니다.

대부분의 제품은 유럽이나 아메리카로 수출되며 표준 및 비표준 제품을 모두 사용할 수 있습니다. 도면이나 샘플에 따라 생산할 수 있습니다. 재료는 표준 또는 특별 요청에 따라 사용할 수 있습니다. 우리를 선택하면 신뢰할 수 있습니다.

제품 품질 보고서

사용 가능한 재료

1. 스테인리스 스틸: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. 황동:C36000(C26800), C37700(HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) 3.
4. 브론즈: C51000, C52100, C54400 등
5. 철: 1213, 12L14,1215
6. 알루미늄: Al6061, Al6063
7. 귀하의 요청에 따른 OEM
사용 가능한 제품 자료

표면 처리

어닐링, 천연 부동태화, 열처리, 연마, 니켈 도금, 크롬 도금, 아연 도금, 황색 부동태화, 금 부동태화, 새틴, 검은색 표면 도장 등.

처리 방법

CNC 가공, 펀칭, 터닝, 밀링, 드릴링, 연삭, 브로칭, 용접 및 조립
제품 마감

품질 관리 및 인증서

기술자가 생산 과정에서 자체 점검하고, 전문 품질 검사관이 포장 전 최종 점검합니다.
ISO9001:2008, ISO14001:2001, ISO/TS 16949:2009

패키지 및 리드 타임

크기: 도면
목재 케이스/용기 및 팔레트 또는 맞춤형 사양에 따라.
15-25일 샘플. 30-45일 공식 주문
항구: 상하이/닝보 항구
제품 패키지

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