Helical Bevel Gearbox

Ever-Power EP Series helical bevel gearboxes are available in parallel shaft and right angle gearboxes for demanding applications in the medium and heavy duty segments of the power transmission market.

Ever-Power EP Series helical bevel gearboxes are available in parallel shaft and right angle gearboxes for demanding applications in the medium and heavy duty segments of the power transmission market. They can be fitted with right angle gearboxes on the same horizontal plane or horizontal input shaft for vertical up or down output shafts, and vice versa.

In addition to the standard range, Ever-Power spiral bevel helical gearboxes can be tailored to individual requirements or specifications provided. Please feel free to contact and tell us your requirements and we will be happy to make suitable suggestions.

Bevel Helical Gearboxes

What is a Bevel Helical GearBox?

Helical Bevel GearboxThese bevel helical gears are commonly used in heavy machinery. Because they have high torque, they are often used in applications where the ratios are low. Because of this, they have a higher pulling power than standard gearboxes, but they can also be used for smaller applications. The bevel helical gearbox uses teeth that are located in a cone-shaped base. This means that the teeth produce rotary motion between two non-parallel shafts.

The spiral bevel gears are also used in shipboard basic reduction gears. These types are more expensive to produce, but they tend to give off less noise and vibration. Bevel gears have two types of teeth: the right hand is the outer half, which is inclined to move clockwise on the axial plane. The left hand is inclined to travel counterclockwise.

Specifications of Helical Bevel Gearbox

Unit Sizes 80, 90, 100, 112, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450, 500, 560, 630
Transmission Ratio 1.2 – 637:1
Input Power 0.61 kW to 5,000 kW
Torque Up to 117,000 Nm
Gear Ratios Up to 130:1

Features of Helical Bevel Gearbox

  • Solid and Hollow shaft with key, splines or shrink disc
  • Double extended solid shaft
  • Flange shaft
  • Splash or force lubricated
  • Fan cooling or water cooling
  • Motor bell housing with coupling
  • Backstop

Application of Helical Bevel Gearbox

  • Pallet conveyors
  • Belt conveyors
  • Chain conveyors
  • Hoists and lifting stations
  • Scissor lift tables
  • Freight elevators
  • Travel and hoist drives in stacker cranes

Helical Bevel Gearbox Benefits

In order to create a motion, a bevel helical gearbox uses a large diameter worm wheel that links to teeth on the perimeter of the worm shaft. The engine rotates these teeth at a non-intersecting angle, creating a rotary motion between two non-parallel shafts. This results in quiet functioning of the gearbox. Compared to other gearbox designs, the bevel helical gearbox is very quiet.

The design of this gear is based on a patented method that combines the most efficiency, maximum load carrying capacity, and minimum noise. Another important design consideration was serviceability. The EP Series is characterized by ease of maintenance and reliability. This technology also allows for easy maintenance and long life. It is widely used in automotive rear axles. It is also useful in machines that require a 1:1 ratio or can rotate at a 90-degree angle.

Bevel gears are manufactured using a variety of techniques. Among these methods, milling and cutting are the most common. But there are other methods as well, such as laser welding. These techniques are highly efficient and result in high-quality gears with low maintenance costs. You can even buy a gearbox that is equipped with multiple motors for more power and better efficiency. It is essential to understand the features of a bevel gearbox before making a decision.

The most notable benefit of a helical bevel gearbox is the ability to reverse its module configuration. In contrast, a spur gearbox uses the same number of teeth and a constant center gap. Although the real value of helical pitch is low, it is the same for the spur gear. The only difference is that the spur gears require grinding wheels and hobs for different helix angles. This makes them more expensive to manufacture.

Helical Bevel Gearbox

 

Additional information

Edited

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Product Quick Detail:

  • Standard and non-standard available
  • With high quality and competitive price
  • Prompt delivery
  • Packing as per customer’s demand.

We promise will offer the best price by the high quality in china! We also accept special order about the products. If you are interested in our products. Please do not hesitate to let us know.We are pleased to give you the detailed information.We promise that our products would be safety and were in high quality and reasonable price. If you are interested in our products, please contact us asap.We are sincerely looking for your cooperation.

Most of our products are exported to Europe or Americas, both standard and nonstandard products available. We can produce as per your drawing or sample. Material can be standard or as per your special request. If you choose us, you choose reliable.

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Materials Available

1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request
product materials available

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
product finishing

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port
product packages